Basic knowledge of operating RÜBIG plasma nitriding equipment.

The Training’s Objective: After completion of the training the participant is able to operate RÜBIG’s plasma nitriding equipment, including setting its standard programs. He/she is able to perform charging procedures and production settings individually and effectively via RÜBIG’s specific control interface.

The performance of maintenance activities as well as quick identification and elimination of failures will be explained. After having received the training the participant will be familiar with mechatronics and its function and he/she will also be aware of troubleshooting procedures in case of electrical and mechanical failures.

Training Content:

• Structure of plasma nitriding equipment
• Concept and operation of a control interface
• Electrical concept of the equipment
  • Concept of wiring diagrams
  • Explanation of electrical monitoring circuits
• Explanation of operating devices
• Failure messages and their elimination
• Safety equipment/safety regulations
• Troubleshooting
• Leak detection/leak tests
• Regular maintenance
• Practical exercises:
  • Loading programs
  • Test nitriding
  • Charging of components
  • Setting of thermocouples
  • Troubleshooting
  • Replacement of standard components
  • Calibration of operating devices

Target group:

Machine operators, machine setters, maintenance and repair personnel

Prerequisites:

Good prior knowledge of mechanical and electrical/electronic systems

Training duration and costs:

Upon arrangement

Training aims:

The aim is to perfect the respective operation of RÜBIG plasma nitriding equipment. Following the training session, the participants shall have fundamental knowledge in regard to common nitriding procedures and should also be able to set up complex processes and programs quickly and effectively. Furthermore, they should be able to carry out production and quality optimisation measures independently.

Training Content:

• Basic information regarding the various nitriding procedures:
  • Plasma nitriding / plasma nitrocarburizing
  • Gas nitriding / gas nitrocarburizing
• Nitriding parameters and their effect on the respective nitriding results: →
• Temperature
  • Time
  • Pressure
  • Plasma parameter
  • Gas mix
• Drafting and modifying recipes
• Reviewing trend records and histories
• Practical exercises:
  • Compiling and modifying recipes
  • Interfering in ongoing processes
  • Loading complex components

Target audience:

Advanced operating personnel: tool setters, machine operators, master craftsmen, application engineers

Requirements:

Machine operation, Module 3

Training duration and costs:

Upon arrangement